Type Welding
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Mig welding machines can be broken up into four basics main parts or areas that are very critical to the successful operation of the machine.
The first area I will talk about is the power supply. The power supply on any mig welding machine is a key area in which controls many variables. Some of the “made to a price” mig welding machines are very basic in their functions and abilities. Take for example a small 110Volt or 220volt hobby or DIY type welding machine.
A lot of these machines will be made to run at very low maximum amperage outputs. They will have lower duty cycles and often used aluminium windings in the power sources.
Now lets take a comparative look at a tough industrial high workload mig welding machine like an OTC Daihen XD400 or XD500.
First thing you will notice is the sheer size of this machines power supply compared to that of a smaller hobby welder. The maximum power output will be much higher and this machine will run day and night in a production environment hassle and trouble free. The duty cycle will be much longer and there will also be a better current output from the machine which means you will have far superior weld beads.
The second area is the welding torch, or the mig welding gun. Once again on the lower end of the scale, the welding guns that are supplied with the cheapie mig welders are usually proprietary to that particular brand of welding machine. The mig torch welding consumables will not be as “mainstream” and the quality of the actual welding torch can be of much lesser quality and durability, which will lead to failures and lots of swearing and cursing.
Mainstream mig welding guns will offer higher duty cycles, many more consumable options, longer service life and a wider availability of spare parts and consumables. Also these industrial trade quality mig welding guns will be more comfortable to use which means less user fatigue, they will have smoother feeding resulting in far superior welds and if you are in business the reliability of these torches will save you money.
The third most important aspect of any mig welding machine is the mig welding wire. The mig welding wire is absolutely critical in the mig welding process. Selecting a quality mig welding wire is often very hard to do. Unfortunately people buy mig wire on price and usually price only.
Sadly though cheap things aren’t good, and good things aren’t cheap. This is very true with mig welding wire. The cheap wires will have bad copper coatings, sometimes even being sold with rust on the wire itself. The wire diameter tolerances will not be consistent which will result in irregular wire feeding, which will then result in burn backs, which will then result in having to replace contact tips which cost money and then you loose the production time as workers are walking around fixing welding machine feed problems all day.
The fourth and last critical area on a mig welding machine is the earth clamp or ground clamp.
You have to remember that when you are welding, you are simply creating an electrical circuit. And for that circuit to complete you must have a good earth connection. This can be solved by having an earth clamp that has clean contact faces. Over time little arcs will form on the welding ground clamp which will hinder its operation.
Then if you put the earth clamp onto rust steel or painted steel it will be even harder for the mig welding machine to complete the welding circuit. Resulting in the person welding getting angry because his mig welder isn’t working properly.
For further reading please visit
http://www.learn-how-to-weld.com/mig-welding-basics-1.html
Cheers,
Peter Apalais
About the Author:
Making Welding Simple
www.learn-how-to-weld.com
Article Source: ArticlesBase.com – Mig Welding Basics: Mig Welding Machines
And, of course, ebay is a great place to find items:
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UNIWELD, Welding Tip, V-Style, TYPE17-4 $28.59 |
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Type W-1 Medium Duty Welding Nozzles -1-w-1-cs weldingnozzle-victor clamshell $42.99 |
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Type W-J Light Duty Welding Nozzles -1-w-j welding nozzleweld nozzle (complete) $37.99 |
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Type W-J Light Duty Welding Nozzles -1-w-j-cs weldingnozzle-victor clamshell $37.99 |
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UNIWELD, Welding Tip, V-Style, TYPE17-6 (W-J) $31.86 |
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Hobart Type 7018 Welding Rod-1/8in 25-lb Carton #770477 $51.99 |
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Victor Type W-1 Medium Duty Welding Nozzles -vi 000-w-1 nozzle0324-0068 $39.99 |
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Victor Type W-1 Nozzle Elbows -3-w welding nozzlezzle (complete) 0323-0122 $46.99 |
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PRO CUTTING TORCH KIT OXY ACETYLENE WELDING VICTOR TYPE $138.90 |
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Hobart Type 6011 Welding Rod-3/32in 10 Lbs. #770458 $24.99 |
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Hobart Type 6011 Welding Rod-1/8in 25-lb Carton #770457 $45.99 |
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New Welding Kit Victor Type $150.00 |
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4pc COPPER LOCKING C – CLAMPS New Welding clamp pliers type non stick weld lock $29.99 |
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NEW T-Type Tank Wrench 3/8″ Each Welding Supplies 00614 093425006146 $10.97 |
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30W Pencil Tip Electric Welding Soldering Solder Iron US Type $8.47 |
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“VICTOR” TYPE GAS WELDING AND CUTTING KIT $132.99 |
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Grip 34182 Push Type Toggle Clamp for Welding $17.99 |
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Type W-J Light Duty Welding Nozzles -2-w-j welding nozzleweld nozzle (complete) $38.99 |
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Victor Type W Heavy Duty Welding Nozzles -2-w welding nozzlezzle (complete) $49.04 |
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Type W-1 Medium Duty Welding Nozzles -2-w-1-cs weldingnozzle-victor clamshell $45.45 |
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Victor Type W Heavy Duty Welding Nozzles -000-w welding nozzle0323-0110 $51.99 |
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Victor Type W Heavy Duty Welding Nozzles -00-w welding nozzleozzle (complete) $43.99 |
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Victor Type W Heavy Duty Welding Nozzles -7-w welding nozzle 0323-0140 $78.99 |
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Victor Type W Heavy Duty Welding Nozzles -vi 6-w welding nozzle0323-0132 $53.99 |
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Victor Type W Heavy Duty Welding Nozzles -1-w-cs nozzle-victorclamshell $49.04 |
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Type W Heavy Duty Welding Nozzles -4-w-cs weldingnozzle-victor clamshell $51.49 |
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Type W Heavy Duty Welding Nozzles -2-w-cs weldingnozzle-victor clamshell $49.04 |
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Victor Type RTE Heavy Duty Welding Nozzles -1-rte welding nozzle(boxed) $64.99 |
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Victor Type RTE Heavy Duty Welding Nozzles -2-rte welding nozzle(boxed) $70.99 |
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Victor Type RTE Heavy Duty Welding Nozzles -3-rte welding nozzle(boxed) $74.99 |
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Type W-1 Medium Duty Welding Nozzles -000-w-1-csnozzle-victor clamshell $43.06 |
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Type W-1 Medium Duty Welding Nozzles -4-w-1-cs weldingnozzle-victor clamshell $45.99 |
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Type W-J Light Duty Welding Nozzles -2-w-j-cs weldingnozzle-victor clamshell $38.99 |
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Type W-1 Medium Duty Welding Nozzles -00-w-1 welding nozzlenozzle (complete) $41.99 |
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NEW Pin Type Male Plug Each Welding Supplies 00601 093425006016 $24.08 |
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Victor Type W-1 Medium Duty Welding Nozzles -3-w-1 welding nozzlenozzle $44.99 |
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Victor Type W-J Light Duty Welding Nozzles -00-w-j welding nozzlewelding nozzle $37.99 |
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NEW Pin Type Female Recptacle Each Welding Supplies 00603 093425006030 $23.47 |
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Type W-1 Medium Duty Welding Nozzles -0-w-1-cs weldingnozzle-victor clamshell $42.99 |
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Victor Type W Heavy Duty Welding Nozzles -1-w welding nozzlezzle (complete) $46.99 |
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Victor Type W Heavy Duty Welding Nozzles -5-w welding nozzlezzle (complete) $54.22 |
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Type W-1 Medium Duty Welding Nozzles -4-w-1 welding nozzlenozzle (complete) $45.99 |
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Victor Type W-1 Medium Duty Welding Nozzles -1-w-1 welding nozzlenozzle $42.99 |
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UNIWELD, Welding Tip, V-Style, TYPE17-1 $25.77 |
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UNIWELD, Welding Tip, V-Style, TYPE17-5 (W-J) $31.07 |
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UNIWELD, Welding Tip, V-Style, TYPE17-2 $25.77 |
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Victor Type W-1 Medium Duty Welding Nozzles -5-w-1 welding nozzleplete $40.33 |
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Victor Type W-1 Medium Duty Welding Nozzles -2-w-1 welding nozzlenozzle $43.99 |
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Victor Type W-1 Medium Duty Welding Nozzles -vi 6-w-1 nozzle0324-0076 0324-0076 $57.99 |
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Vise Grip Type Welding Clamp Wrench, $20.00 SHIPPED TO YOUR DOOR $20.00 |
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Vise Grip Type Welding Clamp Wrench, $20.00 SHIPPED TO YOUR DOOR $20.00 |
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Victor Type W Heavy Duty Welding Nozzles -vi 8-w welding nozzle0323-0141 $85.99 |
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Type W-1 Medium Duty Welding Nozzles -3-w-1-cs weldingnozzle-victor clamshell $44.99 |
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UNIWELD, ROSE BUD, Welding Tip, TYPE17-30, Heating Tip #30 $55.70 |
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Victor Type W Heavy Duty Welding Nozzles -4-w welding nozzlezzle (complete) $51.49 |
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UNIWELD, Welding Tip, V-Style, TYPE17-6 (W-J) $30.90 |
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PRO CUTTING TORCH KIT OXY ACETYLENE WELDING VICTOR TYPE $116.90 |
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UNIWELD, Welding Tip, V-Style, TYPE17-00 $24.52 |
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4pc COPPER LOCKING C – CLAMPS New Welding clamp pliers type non stick weld lock $29.99 |
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UNIWELD, Welding Tip, V-Style, TYPE17-3 $28.18 |
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New 50′ x 1/4″ Wide Welding Hose Grade R Type BB fittings #02607 $28.25 |
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Complete Arc Welding Stick Electrode Welding Package $67.95 |
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Complete Arc Welding Stick Electrode Welding Package $79.95 |
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Complete Arc Welding Stick Electrode Welding Package $152.98 |
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New 25′ x 1/4″ Wide Welding Hose Grade R Type BB fittings #02507 $22.57 |
How to Use an Arc Weld : Different Types of Welding Machines
Tags: diy, opensource, tools, web2.0, welding